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University of Mumbai 2007-2nd Sem M.E Mechanical Engineering Engg Experintation & Reliability Engg -e - Question Paper

Tuesday, 16 July 2013 02:35Web



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N.B.: (1)    Question No. 1 is compulsory.

(2)    Attempt any four questions from Q. No. 2 to 7.

(Cl)    Standard Statistical data tables permitted.

<4)    Justify any assumption made.

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1. (a i A farmer wishes to test the effect of four different fertilizers A, B. C,

MWtyleWlZO wheal. Tc eliminate the success of erroj* due to variable soil fertility; he uses the Latin square arrargemant as shown In table, where the numbers indicate yields in kg / unit area. Perform an analysis of variance to determine if there is significant difference between the fertilizers at the -(i) 0.05 ard (ii) 0.01 level ot significance.

Clearly state the conclusions drawn from the analysis:

2. (a)


Ajo

B12

C21

D25

Bt$

C&

D24

A15

C23

D22

A:e

B,,

D2j

A25

Bio

CiB

during one week, showed a mean of 29,9 mm and standard deviation of 1.05 mm. Find (i) 95% and (ii) 99% confidence limit lor the mean diameter of all the bearings.

Mean life of an electric bulb is 1200 hours with a standard deviation of 25 hours. Determine how many bulbs will have life of

<b)

<c)


(i) more than 1250 hours and (ii) between 1150 hours and 1225 hours.

Six shafts (all similar) were tested for fatigue test. They were tested to failure on accelerated Hfe test. The results are as follows:

8500; 39,500; 54,000: 80,000; 1,50,000; 2,05,000.

Eight specimen of an alloy steel were evaluated for hardness. Each was then tested for tensile 20 strength.

The result are tabulated below:

(a)

<b)


Sample No.

Tensile Strength (MPa)

Brinell Hardness number (BHN)

1

260

110

2

263

113

3

232

100

4

237

102

5

245

105

6

284

122

7

276

113

8

272

116

Determine the regression between hardness and tensile strength. Conform the regression by analysis a variance at 1% significance level.

Determine the co-efficient of co-relation, and offer your comments on regression between hardness and tensile strength.

4. (a) What do you understand by Robust Design?    6

(b)    Clearly state and explain signal to noise (S / N) ratio. Explain the use of S / N ratio in obtaining 8 Robust Design.

(c)    How orthogonal array help in economizing the run in design of experiments?

5.    (a) An automobile company buys Its requirements of axles from four manufacturers. Manufacturer 87

M- supplies 40% of the requirements, while Mz, M3, and M4 supply 20% each. The axles from a} M< pass Ihe acceptance test 95% of the times, whereas the figures for other manufacturers are 90%, 85% and 80%. If in a given installation, an axle is found defective, what is the probability that the axle was supplied by Mi, M2, M3 orM<?

(b| If the component has failure rate of 5 x 10'8 failures/hour, what is its reliability for an operating 6 period of 100 hours? If there are 10.000 components in the test, how many failures are expected in 100 hours?

(c) Explain failure RATE time Curve in brief    6

6.    (a) In a factory 1000 machine components were tested for failure data anafysis. The result of the 8

test is as shown in table.

Time

0

1

2

3

4

5

6

7

8

9

Cumulative

Failure

0

130

213

288

356

418

474

525

571

612

Time

10

11

12

13

14

15

16

17

18

19

Cumulative

Failure

649

683

714

742

806

882

944

984

996

100

(b)    Explain what do you understand by MTTF and MTBF for a component.    5

(c)    Find the reliability of the system shown in Figure 1 using conditional probability (Bayes 7 Theorem) Method.

7 (a) Determine the reliability of system shown in Figure 2 by using Enumeration Method.    12


Figure 1

Figure 2

The reliability of the components are as follows: a=Rc=0.9f Rb=Hc=Ro=Re=Rt= 0.8

(b) 3l2 0 The failure distribution of a component is defined by F(t) * where 0 1 1000 hrs.

10

(i)    What is the probability of failure within 150 hour warranty period'?

(ii)    Calculate MTTF.

(iii)    Find the design life for a reliability ol 0.99.







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